Metal Substrate Coating · Anti-Corrosion

Water-Based Cold Spray Zinc Coating

A water-based, low-VOC cold galvanizing coating with ≥ 92% zinc in the dry film, delivering 2,500+ hours of salt-spray protection. A cleaner, easier-to-apply alternative to hot-dip galvanizing and arc spray zinc for steel structures, bridges, power facilities and PV mounting systems.

RoHSREACHVOC < 50 g/LSalt spray > 2,500 hZinc ≥ 92%
2,500+ h
Salt-spray durability

≈ 39% better than hot-dip galvanizing (ISO 12944)

1,000+ h
Dual 85 (85°C / 85%RH)

≈ 1.67× the durability of hot-dip galvanizing

82%
Performance retained

Anti-corrosion performance still 82% after 2,500 h salt spray

Technical Specifications

Zinc content (dry film)≥ 92%
Salt-spray resistance> 2,500 hours
VOC< 50 g/L
ComponentsSingle- or two-component
Surface preparationSa 2.5
ApplicationBrush · air / airless spray · dip
Surface characterNeutral — great topcoat compatibility
ReplacesHot-dip galvanizing & arc spray zinc
2,500h+ salt spray

Long-life anti-corrosion that outlasts hot-dip galvanizing.

Water-based, low VOC

VOC < 50 g/L — no lead, cadmium or benzene.

Easy & fast to apply

Brush, spray or dip on-site — 200–400 m²/h.

Eco-friendly & safe

No toxic fumes or waste; easy to recoat and repair.

Cold Spray Zinc vs Hot-Dip Galvanizing vs Arc Spray Zinc

How water-based cold spray zinc compares to traditional galvanizing methods across preparation, application, efficiency and safety.

Comparison itemCold Spray Zinc (Tentuo)Hot-Dip GalvanizingArc Spray Zinc
Surface preparationSa 2.5Acid pickling & rinsingSa 3
Application methodBrush / air / airless spray / dipHot dippingArc spraying
Application difficultyEasyDifficultDifficult
On-site applicationConvenient & flexibleNot possibleRelatively difficult
Energy consumptionLowHighHigh
Application efficiency200–400 m²/hDepends on plant10–50 m²/h
Environment & safetyNo lead, cadmium or benzeneToxic fumes, waste liquid & gasSevere zinc fumes & dust
Recoating & repairEasyHard to repairCannot be recoated

Applications

Bridges & steel structures
Power & nuclear facilities (proven at CGN — China General Nuclear)
Solar PV mounting brackets
Infrastructure & industrial anti-corrosion
Certifications:RoHSREACHSGSISO 9001:2015ISO 14001:2015

Need a cold spray zinc solution?

Tell us your substrate, line speed and end-use scenario — our engineers will recommend a tailored formulation, send samples and support qualification. MOQ from 100–500 kg for pilot runs.